Hard sealed ball valve for secure and leak-proof fluid control in high-pressure industrial applications, Vcore valve

Hard Sealed Ball Valve

Hard Sealed Ball Valve

Size Range: DN15 – DN300 (½” – 12”)

Pressure Rating: PN10 / PN16 / ANSI Class 150 / 300

Temperature Range: -20°C to +250°C (depending on material and sealing options)

Body Material: Carbon Steel, Stainless Steel 304/316, Alloy Steel

Seat Material: Metal Seals (for high-pressure and high-temperature applications)

Ball Material: Stainless Steel 304/316, Chrome-Plated or Alloy Steel

Stem Material: Stainless Steel 304/316

End Connections: Flanged to ANSI B16.5, EN 1092-2, or customer-specific configurations

Operation: Manual (Handwheel), Pneumatic, Electric Actuation

Sealing Type: Hard-sealed (metal-to-metal sealing)

Testing: Shell Test: 1.5× rated pressure, Seat Test: 1.1× rated pressure per EN 12266 / API 598
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Hard Sealed Ball Valve

 

High-performance hard sealed ball valve designed for durable sealing and precise flow control, Vcore valveProduct Overview

The Hard Sealed Ball Valve is engineered for demanding industrial applications that require high sealing performance, durability, and resistance to high temperature and corrosion. It adopts a metal-to-metal sealing structure with a floating or fixed ball design, offering excellent fireproof and antistatic properties. With compact structure, low torque, and reliable shut-off, it is ideal for harsh environments in petrochemical, electric power, metallurgy, and other high-pressure, high-temperature systems.

Key Features

  • Metal-to-Metal Seal: Ensures excellent sealing under high temperature and pressure.

  • Self-Tightening Design: The structure uses plate springs or cylindrical springs to maintain consistent sealing force.

  • Low Torque Operation: Designed for low friction, easy manual or automatic actuation.

  • Fireproof & Antistatic: Ensures safety in flammable or explosive environments.

  • Long Service Life: Hard seal surface resists wear and ensures extended operation time.

  • Flexible Drive Modes: Available in manual, worm gear, pneumatic, and electric actuation.

 

Technical Specifications

Parameter Specification
Nominal Diameter (DN) 15 – 200 mm / ½” – 8″
Pressure Rating PN1.6 – 4.0 MPa
Temperature Range -28°C ~ 400°C
Driving Method Manual, Worm-wheel, Pneumatic, Electric
Applicable Media Water, Steam, Oil, Acid, Alkali, Carbon Powder
Design Standard GB12237
Size Standard JB79, GB9113, HG20592
Structure Standard GB12221
Inspection & Test GB / T13927, JB / T9092

 

Materials for Main Parts

Part Name Code C P R
Body WCB ZG1Cr18Ni9Ti ZG1Cr18Ni12Mo2Ti
Ball 2Cr13 1Cr18Ni9Ti 1Cr18Ni12Mo2Ti
Stem 2Cr13 1Cr18Ni9Ti 1Cr18Ni12Mo2Ti
Sealing Ring Special hardening material
Packing Carbon fibre / PTFE / Graphite

 

Main Dimensions & Weight Table (Selected Models)

DN L D D1 D2 b Z-Φd H (Manual) H (Electric) D0
15 130 95 65 45 14 2-Φ14 60 200 345
25 150 115 85 65 16 2-Φ14 80 230 390
50 180 165 125 100 18 4-Φ18 150 295 490
80 220 200 160 135 20 4-Φ18 230 370 600
100 250 220 180 155 22 8-Φ18 270 415 700
150 360 280 240 210 24 8-Φ23 340 542 850

 

Functions & Benefits

  • Metal-Hard Seal: Ideal for systems with erosion, corrosion, and high-temperature demands.

  • Wide Medium Compatibility: Works with water, oil, steam, acids, alkalis, and even powder or solid particles.

  • Low Operating Torque: Smooth rotation mechanism allows easy opening/closing.

  • Multiple Actuation Options: Suitable for various automation scenarios.

  • Explosion Protection: Anti-static and fireproof functions ensure operational safety.

  • Leak-Free Performance: Designed for zero leakage under rated pressure.

Structure diagram of hard sealed ball valve, showcasing internal components for reliable sealing and high-performance flow control, Vcore valve

 

Applications

The hard sealed ball valve is widely used in:

  • Petrochemical Industry: For oil, gas, and high-temperature fluid transportation.

  • Electric Power Plants: In high-pressure steam and feedwater systems.

  • Metallurgy and Mining: For control of abrasive or high-solids content media.

  • Chemical Processing: In corrosive media flow control systems.

  • Pulp & Paper Industry: Handles solid-laden, high-temperature flows effectively.

Hard sealed ball valve used in high-pressure industrial pipelines for efficient flow regulation and leak-proof sealing, Vcore valve

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