Caged Ball Valve for High-Pressure Flow Control in Industrial Application

Caged Ball Valve

Valve Type: Caged Ball Valve

Function: Special control valve that uses a caged design to stabilize flow, reduce cavitation, and minimize noise while maintaining precise throttling or on-off service

Design: Ball valve integrated with cage-guided trim; provides stable flow characteristics and improved wear resistance in severe service conditions

Body Material: Carbon Steel, Stainless Steel, Duplex Steel, or Alloy Steel

Size Range: DN25 – DN600 (1″ – 24″)

Pressure Rating: PN16 – PN250 (Class 150 – Class 1500)

Temperature Range: -196°C to +540°C (depending on body and seat materials)
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 Caged Ball Valve

 

Caged Ball Valve for High-Pressure Flow Control in Industrial ApplicationProduction Overview

The Caged Ball Valve from Vcore Valves is designed for applications requiring precise flow control, excellent sealing, and reduced wear in industrial and high-pressure systems. The valve features a caged design, where the ball is confined within a cage structure to reduce friction and ensure smooth operation. This design enhances the valve’s performance, providing long-lasting reliability and tight sealing, even under extreme conditions.

Key Features

  • Caged Ball Design – Ball is confined within a cage structure to prevent deflection, reducing wear and increasing valve life

  • Reliable Sealing – Provides a tight seal, preventing leakage even under high pressure and temperature conditions

  • Full-Bore Design – Ensures maximum flow efficiency with minimal pressure drop

  • Durable Construction – Made from high-strength materials like stainless steel, carbon steel, and alloy steels

  • Smooth Operation – Caged design reduces friction, ensuring smooth ball movement and consistent sealing

  • Versatile Actuation Options – Available with manual, pneumatic, and electric actuators for seamless integration into control systems

  • Easy Maintenance – Robust and durable design that reduces maintenance costs and downtime

  • Compliant with Global Standards – Manufactured to meet API, ANSI, ISO, and AWWA standards

 

Technical Specifications

Item Description
Valve Type Caged Ball Valve
Body Material Stainless Steel (304, 316), Carbon Steel (A105, WCB), Alloy Steel
Ball Material Stainless Steel (304, 316), Brass
Seat Material PTFE, PEEK, Metal Seat (304, 316 Stainless Steel)
Stem Material Stainless Steel (304, 316)
Coating Fusion Bonded Epoxy (FBE), Anti-Corrosion Coating
Size Range DN15–DN1200 (½”–48”)
Pressure Rating PN10 / PN16 / PN25 / 150LB
Temperature Rating -20°C to +200°C (PTFE seat), up to 350°C (metal seat)
Connection Type Flanged (ANSI B16.34), Threaded, Butt-Weld, Socket Weld
Actuation Options Manual, Pneumatic, Electric Actuator
Seat Type Soft Seat (PTFE, EPDM), Metal Seat (304, 316 Stainless Steel)
Application Water, Oil, Gas, Steam, Chemicals, Slurries
Standards Compliance API 6D, ISO 9001, ANSI B16.34, AWWA C507

 

Main Dimensions & Weight

DN (mm) L (mm) H (mm) W (mm) Weight (kg)
15 120 150 80 2.5
20 130 160 90 3.0
25 140 170 100 3.5
40 160 190 120 5.0
50 180 210 130 7.0
80 220 240 160 11.0
100 240 260 180 15.0
150 280 300 220 25.0

 

Function

The Caged Ball Valve is designed to control the flow of liquids and gases in pipeline systems. The cage structure keeps the ball from floating, which reduces the risk of damage to the ball and valve seat, ensuring smooth operation and long-lasting reliability. When the actuator (manual, pneumatic, or electric) is engaged, the ball rotates 90 degrees to open or close the flow path.

In the open position, the valve offers maximum flow capacity with minimal pressure drop, as the full-bore ball design allows for unobstructed flow. When closed, the valve’s sealing system ensures a tight shut-off, preventing leakage even under high-pressure conditions. The caged design further enhances the valve’s sealing capability, reducing the wear and tear that can occur with conventional ball valves.

Made from stainless steel, carbon steel, or alloy steel, the Caged Ball Valve is suitable for high-flow applications such as oil & gas, chemical processing, water treatment, and HVAC systems. The caged ball valve design ensures that the ball moves smoothly with minimal resistance, while the cage prevents ball deflection, ensuring a consistent seal and minimal leakage. The valve is available with various actuation options, including manual, pneumatic, and electric actuators, making it versatile for automation systems.

 

Application

  • Oil & Gas – Flow regulation and isolation in upstream, midstream, and downstream pipeline systems

  • Chemical Processing – Flow control in chemical reactors, pipelines, and distribution systems

  • Water Treatment – Isolation and regulation of water flow in filtration and treatment systems

  • Power Generation – Flow control in steam and cooling systems in power plants

  • Mining & Slurry Transport – Flow regulation in slurry pipelines and tailing systems

  • Food & Beverage – Flow control in production lines for liquids, oils, and gases

  • HVAC – Control of chilled or hot water systems in commercial or industrial buildings

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