Forged Trunnion Ball Valve for High-Pressure Flow Control

Forged Trunnion Ball Valve

Valve Type: Forged Trunnion Mounted Ball Valve

Function: Heavy-duty ball valve designed for high-pressure and large-diameter service; the trunnion-mounted ball design reduces operating torque and ensures reliable sealing

Design: Forged steel body, trunnion-supported ball, spring-loaded seats for low operating torque and bubble-tight shut-off

Body Material: Forged Carbon Steel (A105), Stainless Steel (F304/F316), Alloy Steel (F11/F22), Duplex Steel

Size Range: DN50 – DN1200 (2″ – 48″)

Pressure Rating: PN16 – PN420 (Class 150 – Class 2500)

Temperature Range: -196°C to +450°C (depending on seat and trim material
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Forged Trunnion Ball Valve

 

Forged Trunnion Ball Valve product image, designed for high-pressure applications with superior strength and precision flow controlProduction Overview

The Forged Trunnion Ball Valve from Vcore Valves is a highly durable valve designed to handle high-pressure, high-temperature applications in critical pipeline systems. Unlike traditional ball valves, the trunnion design features a ball that is supported by two trunnions (fixed bearings), reducing the stress on the ball and increasing its lifespan. This feature makes the valve ideal for oil and gas, chemical processing, water treatment, and power generation applications where reliability and performance are essential.

Key Features

  • Forged Construction – Provides superior strength and durability under high pressure and temperature conditions

  • Trunnion Mounted Design – Reduces ball wear and increases valve lifespan by supporting the ball with bearings

  • Full-Bore Flow – Minimizes pressure drop and allows for high flow capacity

  • Reliable Sealing – Features tight sealing capabilities for minimal leakage and optimal fluid containment

  • High Pressure & Temperature Resistance – Ideal for demanding environments, including oil and gas pipelines, steam systems, and chemical processes

  • Easy Operation & Maintenance – Simple, robust design for easy operation and quick maintenance

  • Actuation Options – Available with manual, pneumatic, or electric actuators for automatic or remote operation

  • Global Standards Compliance – Manufactured in accordance with ANSI, ISO, API, and AWWA standards

 

Technical Specifications

Item Description
Valve Type Forged Trunnion Ball Valve
Body Material Forged Carbon Steel (A105), Stainless Steel (304, 316)
Ball Material Stainless Steel (304, 316), Chrome-Plated Carbon Steel
Seat Material PTFE, PEEK, Metal Seat (304, 316 Stainless Steel)
Stem Material Stainless Steel (304, 316)
Coating Fusion Bonded Epoxy (FBE) for corrosion resistance
Size Range DN15–DN1200 (½”–48”)
Pressure Rating PN10 / PN16 / PN25 / Class 150, 300
Temperature Rating -20°C to +200°C (PTFE seat), up to 350°C (metal seat)
Connection Type Flanged (ANSI B16.34), Threaded, Butt-Weld, Socket Weld
Actuation Options Manual, Pneumatic, Electric Actuator
Seal Type Soft Seat (PTFE, EPDM) or Metal Seat (304, 316 Stainless Steel)
Application Water, Oil, Gas, Steam, Chemicals, Slurries
Standards Compliance API 6D, ISO 9001, ANSI B16.34, AWWA C507

 

Main Dimensions & Weight

DN (mm) L (mm) H (mm) W (mm) Weight (kg)
15 150 220 120 10
20 160 240 130 12
25 180 250 140 15
40 200 300 160 25
50 220 330 180 35
80 260 400 220 50
100 280 450 250 75
150 320 550 300 120

Structure diagram of Forged Trunnion Ball Valve, showing the trunnion-mounted ball mechanism and internal components for reliable fluid control

Function

The Forged Trunnion Ball Valve is designed to control the flow of various media in pipeline systems. The trunnion design provides additional support to the ball, ensuring that the ball does not float freely within the valve body. This design minimizes wear on the ball and seat, resulting in extended service life and reliable sealing over a longer period.

The valve operates smoothly even under high-pressure and high-temperature conditions due to the support provided by the trunnions. The full-bore design reduces pressure drop, allowing for greater flow rates, while the seat design ensures a tight seal, preventing leakage. The valve is operated by either a manual handwheel or an actuator (pneumatic or electric), making it suitable for a wide range of applications, including remote control or automated flow control systems.

The valve body is forged from high-strength materials, ensuring better resistance to pressure and temperature fluctuations. With a full-bore design, this valve allows for minimal flow resistance, making it highly efficient in fluid flow systems. The trunnion-supported design also ensures smoother operation, with more accurate control over fluid flow, making it a superior choice for industrial applications requiring high performance and low maintenance.

Application

  • Oil & Gas – Isolation and flow control in offshore and onshore pipeline systems

  • Chemical Processing – Flow control in chemical reactors, pipelines, and distribution systems

  • Water Treatment – Isolation of water flow in filtration and distribution networks

  • Power Generation – Steam and water flow control in cooling and heating systems in power plants

  • Mining – Flow regulation in slurry pipelines and tailing systems

  • HVAC – Control of hot and chilled water flow in heating and cooling systems

  • Food & Beverage – Flow control in production lines for liquid, oil, and chemical products

 

 

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