Free-Ball Float Steam Trap
Product Overview
Product OverviewThe Free-Ball Float Steam Trap is designed for high-performance steam trapping in industrial systems, especially in steam boilers and condensate recovery systems. This trap uses a free-ball mechanism that allows for reliable discharge of condensate while preventing steam from escaping. Its compact design, robust construction, and high durability make it ideal for applications requiring efficient steam control under fluctuating pressure and temperature conditions.
Key Features:
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Efficient Condensate Discharge: Ensures the effective removal of condensate, preventing water hammer and promoting system efficiency.
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Free-Ball Mechanism: Features a free-ball float that responds to changes in pressure and temperature, providing automatic control without manual intervention.
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High Durability: Constructed with carbon steel and stainless steel, making it highly resistant to corrosion and wear.
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Wide Temperature and Pressure Range: Suitable for high-temperature and high-pressure applications, ensuring reliable operation in a variety of industrial environments.
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Leakage-Free Performance: Provides a high level of sealing to minimize steam losses and improve energy efficiency.
Technical Specifications
| Model | PN (Nominal Pressure) | Max Working Pressure | Max Working Temperature | Max Allowable Temperature | Leakage Rate | Max Back Pressure | Applicable Medium |
|---|---|---|---|---|---|---|---|
| CS41H-16 | 1.6 MPa | 1.6 MPa | 203°C | 220°C | <0.5% | >80% | Steam, condensate water |
| CS41H-16C | 2.4 MPa | 1.6 MPa | 250°C | 425°C | <0.5% | >80% | Steam, condensate water |
| CS41H-40 | 6.0 MPa | 4.0 MPa | 250°C | 425°C | <0.5% | >80% | Steam, condensate water |
Materials for Main Parts
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Body and Bonnet: Gray Cast Iron (CS41H-16), Carbon Steel (CS41H-16C), Stainless Steel (CS41H-40)
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Seat, Ball, Percolator: Stainless Steel
Main Dimensions & Weight
| Nominal Diameter (DN) | L (mm) | D (mm) | D1 (mm) | D2 (mm) | Weight (kg) |
|---|---|---|---|---|---|
| 15 | 210 | 230 | 105 | 65 | 10.6 |
| 25 | 210 | 230 | 115 | 70 | 16 |
| 40 | 260 | 460 | 225 | 177 | 19 |
| 50 | 290 | 500 | 230 | 177 | 28.7 |
| 100 | 400 | 630 | 310 | 226 | 56 |
| 150 | 450 | 650 | 355 | 290 | 76 |
| 200 | 500 | 700 | 380 | 300 | 110 |
Functions and Benefits
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Automatic Condensate Removal: The free-ball float mechanism provides automatic, efficient condensate removal, maintaining system efficiency and preventing the buildup of excess water.
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Energy Efficiency: By minimizing steam leakage and improving condensate flow, this steam trap helps optimize energy consumption in steam-based systems.
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Durability and Reliability: Built with high-quality materials such as stainless steel and carbon steel, ensuring long-term performance even in harsh industrial conditions.
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High Pressure and Temperature Tolerance: Capable of handling pressures up to 6.0 MPa and temperatures up to 425°C, making it suitable for a wide range of industrial applications.
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Leakage-Free Operation: Ensures minimal steam losses, thereby reducing operational costs and enhancing system efficiency.
Applications
The Free-Ball Float Steam Trap is ideal for various industrial applications, including:
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Steam Boilers: Efficiently removes condensate from steam systems, preventing water hammer and optimizing boiler performance.
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Heat Exchangers: Helps maintain proper operation of heat exchangers by preventing condensate buildup and steam losses.
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Food and Beverage: Controls steam and condensate flow in food processing systems, ensuring efficient heat exchange and minimal energy loss.
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Pharmaceutical: Used in pharmaceutical manufacturing processes where precise temperature and pressure control is essential for maintaining product quality.
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Power Generation: Ensures efficient steam and condensate management in power plants, reducing steam wastage and maintaining thermal efficiency.
